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Balanset-1A: Innovative Compact Balancer & Vibration Analyzer
Professional Dynamic Balancing Solution
Balanset-1A stands as an innovative solution for dynamic balancing of rotors in their own bearings, manufactured by Estonian company Vibromera OU. The device delivers professional equipment balancing at €1,751, which is significantly cheaper than traditional vibration analyzers while preserving high measurement accuracy. The system allows on-site balancing directly at the equipment’s installation site without necessitating disassembly, which is vital for minimizing production downtime.
About the Manufacturer
Vibromera OU is an Estonian company specializing in the development and manufacturing of instruments for technical diagnostics of industrial equipment. The company is incorporated in Estonia (registration number 14317077) and has branches in Portugal.
Contact Information:
Official website: https://vibromera.eu/shop/2/
Technical Specifications
Measuring Parameters
Balanset-1A delivers high-precision measurements using a two-channel vibration analysis system. The device measures RMS vibration velocity in the range of 0-80 mm/s with an accuracy of ±(0.1 + 0.1?Vi) mm/s. The operating frequency range is 5-550 Hz with optional extension to 1000 Hz. The system supports rotation frequency measurement from 250 to 90,000 RPM with phase angle determination accuracy of ±1 degree.
Working Principle
The device employs phase-sensitive vibration measurement technology with MEMS accelerometers ADXL335 and laser tachometry. Two uniaxial accelerometers measure mechanical oscillations proportional to acceleration, while a laser tachometer generates impulse signals for determining RPM and phase angle. Digital signal processing includes FFT analysis for frequency analysis and proprietary algorithms for automatic calculation of correction masses.
Full Kit Components
The standard Balanset-1A delivery includes:
Measurement unit with USB interface – primary module with built-in preamplifiers, integrators, and ADC
2 vibration sensors (accelerometers) with 4m cables (optionally 10m)
Optical sensor (laser tachometer) with 50-500mm measuring distance
Magnetic stand for sensor mounting
Electronic scales for accurate measurement of corrective masses
Software for Windows 7-11 (32/64-bit)
Plastic transport case
Complete set of cables and documentation
Operating Capabilities
Vibrometer Mode
Balanset-1A functions as a comprehensive vibration analyzer with features for measuring overall vibration level, FFT spectrum analysis up to 1000 Hz, calculating amplitude and phase of the fundamental frequency (1x), and continuous data recording. The system delivers visualization of time signals and spectral analysis for equipment condition diagnostics.
Balancing Mode
The device supports single-plane (static) and dual-plane (dynamic) balancing with automatic calculation of correction masses and their installation angles. The unique influence coefficient saving function allows significant acceleration of follow-up balancing of same-type equipment. A specialized grinding wheel balancing mode uses the three-correction-weight method.
Software
The easy-to-use program interface offers step-by-step guidance through the balancing process, making the device usable to personnel without specialized training. Key functions include:
Automatic tolerance calculation per ISO 1940
Polar diagrams for imbalance visualization
Result archiving with report generation capability
Metric and imperial system support
Multilingual interface (English, German, French, Polish, Russian)
Usage Domains and Equipment Types
Industrial Equipment
Balanset-1A is successfully used for balancing fans (centrifugal, axial), pumps (hydraulic, centrifugal), turbines (steam, gas), centrifuges, compressors, and electric motors. In manufacturing facilities, the device is used for balancing grinding wheels, machine spindles, and drive shafts.
Agricultural Machinery
The device offers particular value for agriculture, where reliable operation during season is vital. Balanset-1A is applied for balancing combine threshing drums, shredders, mulchers, mowers, and augers. The possibility to balance on-site without equipment disassembly permits avoiding costly downtime during critical harvest periods.
Specialized Equipment
The device is effectively used for balancing crushers of various types, turbochargers, drone propellers, and other high-speed equipment. The RPM frequency range from 250 to 90,000 RPM covers essentially all types of industrial equipment.
Benefits Over Competitors
Economic Efficiency
At a price of €1,751, Balanset-1A provides the functionality of devices costing €10,000-25,000. The investment recovers costs after preventing just 2-3 bearing failures. Savings on outsourced balancing specialist services reaches thousands of euros annually.
Ease of Use
Unlike sophisticated vibration analyzers requiring months of training, mastering Balanset-1A takes 3-4 hours. The step-by-step guide in the software permits professional balancing by personnel without specialized vibration diagnostics training.
Portability and Independence
The complete kit weighs only 4 kg, with power supplied through the laptop’s USB port. This allows balancing in remote conditions, at distant sites, and in difficult-access locations without external power supply.
Universal Application
One device is suitable for balancing the most extensive spectrum of equipment – from small electric motors to large industrial fans and turbines. Support for single and dual-plane balancing covers all standard tasks.
Real Application Results
Drone Propeller Balancing
A user achieved vibration reduction from 0.74 mm/s to 0.014 mm/s – a 50-fold improvement. This demonstrates the exceptional accuracy of the device even on small rotors.
Shopping Center Ventilation Systems
Engineers effectively balanced radial fans, achieving decreased energy consumption, eliminated excessive noise, and extended equipment lifespan. Energy savings offset the device cost within several months.
Agricultural Equipment
Farmers note that Balanset-1A has become an indispensable tool preventing costly breakdowns during peak season. Decreased vibration of threshing drums led to reduced fuel consumption and bearing wear.
Investment and Delivery Terms
Current Prices
Complete Balanset-1A Kit: €1,751
OEM Kit (without case, stand, and scales): €1,561
Special Offer: €50 discount for newsletter subscribers
Wholesale Discounts: up to 15% for orders of 4+ units
Purchase Options
Official Website: vibromera.eu (recommended)
eBay: trusted sellers with 100% rating
Industrial Distributors: through B2B channels
Payment and Shipping Terms
Payment Methods: PayPal, bank cards, bank transfer
Shipping: 10-20 business days by international mail
Shipping Cost: from $10 (economy) to $95 (express)
Warranty: manufacturer’s warranty
Technical Support: included in price
Conclusion
Balanset-1A represents an ideal solution for organizations aiming to establish an effective equipment balancing system without significant capital expenditure. The device opens up access to professional balancing, enabling small businesses and service centers to offer services at the level of large industrial companies.
The mix of reasonable price, ease of use, and professional features makes Balanset-1A an essential tool for modern technical maintenance. Investment in this device is an investment in equipment stability, lower operating costs, and increased competitiveness of your enterprise.
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